Our skills are our best resources for your automations

Process Automation & Supervision

  • Process Analysis & Implementation
  • PLC & HMI Systems
  • SCADA & DCS Systems
  • Batch & Recipes

ERsistemi is a Systems Integrator that provides process automation solutions which meet the needs of virtually any enterprise in the life science industry; from stand-alone processes that need basic and reliable functionality, to complex integrated enterprises that control critical or hazardous operations. We offer engineered solutions that maximize return on investment, conserve resources and optimize performance whilst maintaining compliance.

ERsistemi has an outstanding reputation in the design and implementation of a wide range of visualization, HMI and SCADA systems. With over 20 years’ experience in programming SCADA solutions for customers in the Pharmaceutical and Cosmetics, you can be confident in our SCADA engineering capabilities. Our SCADA designs are fully scalable to provide the backbone for an optimized enterprise for efficient quality, operations, and performance management.

Electrical Design

  • SPAC
  • UL/CSA
  • ATEX
  • IEC60204

At ERsistemi we design our control panels exactly to customer requirements. Therefore no panel is the same and our customers are guaranteed the highest quality control systems that precisely meet their requirements.

Our knowledge and skills base in this area have enabled us to consistently grow and build a strongly positive reputation.
Using the latest computer design software we guarantee that our designs comply with the relevant International standards. Before signing off any work as completed we rigorously test every panel to make sure it operates as designed.
Whether it is a modification to an existing panel or a completely new system you require, ERsistemi can provide you with the solution.

Data integrity

  • Gap Assessment
  • Remediation Plan
  • Systems upgrade
  • Digitalization

Nowadays data integrity is trend topic for pharma industry. All our solutions are fully documented, developed and tested following the good automated manufacturing practice (GAMP5) and according to the recent guidelines in terms of Data Integrity (FDA, MHRA, etc.…) and to CFR21 part 11 regulation. Moreover, ERsistemi is available for cost-effective, efficient, and seamless data integrity assessment and remediation plan.

With decades of pharmaceutical experience, ERsistemi experts are uniquely qualified to evaluate, design, and implement the right solution for customer’s needs. Our robust framework for identifying and addressing data integrity concerns, ensures powerful and customizable solutions for pharmaceutical companies of all sizes.

Data management

  • Data collection
  • Data contextualization
  • Advanced Analysis
  • Reporting

At ERsistemi we believe in the power of data. We design and realize advanced solutions to manage and integrate data generated at all stages of the production phases. ERsistemi is an OSIsoft PI Partner. We have extensive experience with the design, installation, configuration, and customization of the entire OSIsoft PI application.

We have worked with small and large distributed data systems on multiple servers. Experienced in both implementation and integration, ERsistemi can create and implement vertical and business solutions, manage your PI System, and deploy your PI System and all related applications.

Plant Simulation & Virtual Commissioning

  • Digital Twin
  • Process Optimization
  • FAT/SAT/IOQ in simulation
  • Off line training

In recent years ERsistemi is strongly investing in simulation technologies. Simulation platforms (such as Siemens SIMIT) have been successfully used to simulate very complex process plant before the installation phase. This creates opportunities for process optimization and know-how retention which results in reduced commissioning time and significantly shortened time-to-market. Overall this means more efficiency throughout the entire lifecycle of manufacturing and process plants.

Using SIMIT, ERsistemi is able to design a real-time simulation and emulation for the evaluation of a process automation solutions. Testing and optimization (virtual commissioning) can be carried out either using a real or a virtual automation system. SIMIT enables an end-to-end data flow between engineering and simulation and provides the basis for creating a plant’s digital twin.

Validation

  • URS support definition
  • PVP/RA
  • FAT/SAT
  • DQ/TM/IQ/OQ/PQ

If validation is a concern, ERsistemi can design systems which assure Title 21 CFR Part 11 and Data integrity line guides compliance. Moreover, in addition to standard FAT and SAT phases, ERsistemi services and documentation packages includes: Project Validation Plan (PVP), Risk Assessments (RA), Design Qualification (DQ), Traceability Matrix (TM), Installation Qualification (IQ), Operational Qualification (OQ), Support to User Requirements definition (URS), Support to Performance/Process Qualification (PQ).

Tech support

  • Phone support (24/7 -365)
  • Remote support (24/7 -365)
  • On-site visits (NBD)
  • Ticket management

Today, after-sales support continues to be an important tool for both consumers and manufacturers.
Cooperation with the client is not limited to product development, delivery and communication during the warranty period. ERsistemi goes beyond that by offering ongoing lifetime maintenance service for software products and solutions we build.

We offer ongoing product / system maintenance – troubleshooting, bug fixing, backups, stability monitoring, including periodic site visits for maintenance and upgrades. Using Jira Service Desk, we can easily receive, track, manage, and resolve requests from our customers. With ERsistemi you will have confidence in your software environment or product 24/7 availability to its users!